Published 02.26.25

Why Gear Alone Won't Save Lives

Arc flash training is a critical layer

You've provided arc-rated clothing to your workers. Checked that box. Protected your team.

Not so fast.

Here's what your workers aren't telling you – many don't know how to use that expensive PPE properly. They're not sure when they really need it. And some of them think their experience matters more than your safety protocols.

The truth is, NFPA 70E heavily emphasizes training on correct PPE usage and care. A Cintas rule of thumb is to view the guidance as 10% product and 90% training.

The danger of over-confidence

“Our engineers understand electrical hazards," you might think. "And our electricians have been doing this for decades."

OSHA arc flash safety standards outlined in NFPA 70E stress safety training for all workers exposed to electrical risks - regardless of their role, regardless of their years on the job. Because assumptions can be fatal.

Think your team isn't at risk? Answer these simple questions:

  • Do your workers interact with energized circuits above 50 volts?
  • Do they perform voltage testing?
  • Do they operate circuit breakers or disconnects during lockout/tagout?

If you answered yes to any of these, your workers need proper training. Not just a manual. Not just a video. Real, comprehensive training that addresses real workplace risks.

NFPA 70E exists for one reason – to prevent workplace injuries and fatalities from shock, electrocution, arc flash, and arc blast. It’s an OSHA standard that helps you comply with OSHA 1920 Subpart S and OSHA 1926 Subpart K.

Meeting these standards isn't just about compliance. It's about valuing your workers' lives.

What does proper training look like?

Effective arc flash safety training starts with understanding the standards and the science behind electrical hazards. It should also cover:

  • Proper lockout/tagout procedures
  • Selection and use of PPE
  • Hazard recognition and prevention techniques
  • Documentation and recordkeeping

Training should be tailored to each worker's role and risk level. The person operating a circuit breaker needs different training than someone working directly with energized conductors. Both need to be protected. Both need to understand their risks.

That's why modern training comes in multiple formats:

  • On-site sessions for hands-on learning
  • Online modules for flexibility
  • Blended approaches combining virtual and practical elements

Staying vigilant

Truly comprehensive arc flash safety doesn't end with a training session. It's an ongoing commitment that includes regular hazard assessments, equipment maintenance, and updated safety protocols.

Your workers deserve more than just protective gear. They deserve the knowledge to use it expertly. They deserve safety protocols designed with their well-being in mind. Most importantly, they deserve to return home safe after every shift.